Here's a photo update of the construction work at the Orchard as of February 5, 2022.
Here's a photo update of the construction work at the Orchard as of February 5, 2022.
Construction of the farmhouse and other structures has been slow, but deliberate. Procurement of materials is still quite challenging because of the varying movement restrictions imposed by the pandemic, and the erratic supply of steel products. As the small construction team takes a Christmas break, we were able to complete the outer shell of the farmhouse, including the roof.
The perimeter slab allows one to walk around the farmhouse unimpeded, and this is now almost completed. It's tougher to build than expected because of the sloping ground.
The perimeter slab houses five plumbing systems - water supply, septic line, kitchen waste water (separated to make declogging due to oil sludge buildup easier), bathroom waste water, and rain harvesting system. We have to hide these plumbing lines within the slab, and make sure that fluid flow will remain optimal given the sloping ground.
The sliding aluminum windows (with screen) and grills are installed, and the plastering/skim coating of interior and exterior walls is completed, ready for painting.
Meantime, on the western side of the farmhouse, the outdoor kitchen building takes shape. This small structure houses a covered and enclosed second kitchen, an open dining/lounging area with a view of the greenery, a laundry area and a grilling spot. A 3 meter wide driveway separates the outdoor kitchen from the farmhouse. Both structures will be connected by a covered walk later.
| Behind the outdoor kitchen lies the septic tank. A laundry area will be built below the two small windows on the right. The grilling area be will be at the opposite side of the outdoor kitchen. |
| Viewed from near the main gate, the garage building is to the right of the farmhouse. The walking distance between the parking building and the main entrance of the farmhouse is roughly 50 meters. |
| The front of the farmhouse faces south. There will be a small patch of Bermuda grass on the rectangular area bounded by the porch, the two bedrooms on the wings, and the driveway. |
We finally completed the roofing system of the farmhouse on September 30th. Now, we can continue with the finishing works even during rainy days. Additionally, we can already store construction materials in the farmhouse itself, allowing us to clear the garage and use it for its intended purpose - parking.
As of September 18, 2021. the roof framing system of the farmhouse is essentially completed. The GI roofing sheets, gutters and end flashings are already on site, ready for installation starting on September 20th.
The fascia boards are painted white first before the gutters and flashings will be installed.
When the roofing system is in place, we can start storing finishing materials inside the farmhouse. Rain showers, short of a full blown typhoon, will no longer delay the construction work.
Music - "Portrait of Time" by Aakash Gandhi.
The non-stop rains brought by Typhoon Kiko (Chanthu) temporarily halted our construction work at the half-finished farmhouse. After inspecting the newly delivered GI roofing materials, I visited a couple of trees that are currently fruiting.
We have three mabolo trees that are now about 9 years old. For the first time ever, I saw them bear fruit. It looks like this is their first season of maturity.
Over at the guava stand, fruits are everywhere, mostly unripe yet. In a couple more weeks, the birds around the Orchard will have a feast on these.
Meantime, in another fruiting tree beside the farmhouse, a mixed flock of birds are having their lunch. This tiny bird was feasting on the fruit of an aratiles tree (Muntingia calabura). For a sense of scale, the berry-like fruit is typically about 1.5 cm in diameter.
Red-keeled Flowerpecker (Dicaeum australe, a Philippine endemic)
Habitat - Canopy of forest, edge and flowering trees.
Size - 4 inches total length
Shooting Info - filmed in habitat at Maambal Orchard, Pangasinan, Philippines on September 11, 2021, Nikon Coolpix P1000, fluid head + tripod + shotgun microphone, manual focus, manual exposure in available light, 4K/29.97p.
We are now doing full welds on the numerous joints of the roof framing system. The GI sheets and other accessories will be delivered in a week or so, and we hope to mount the roofing within a couple of weeks after that.
Once the roof is covered, our finishing work inside the farmhouse can
progress rain or shine. We can then start decongesting the garage (now being used as temporary storage) and transfer the bulk of construction materials to the farmhouse.
Music - "Borderless" by Aakash Gandhi.
The Orchard was turned over to us on August 24, 2020 (a little over a year ago) pretty much already developed - numerous mango and other trees abound, the property is fenced all around and a caretaker is already in place. Two old bahay kubos are also found in strategic portions of the Orchard.
What the Orchard lacks then (for our intended use) are a stable water supply system, a garage, an all-weather driveway, and of course, a farmhouse where we can stay in. Building these new facilities is taking more time than anticipated because of the current pandemic - supply of construction materials is erratic, and the movement of construction personnel (including us) is restricted.
Despite the challenges, we managed to accomplish a few critical tasks and finish several facilities in one year of slow-paced development.
The small building near the gate is a storehouse that also served as a caretaker's quarters. No all-weather driveway was built inside the property. Electricity is already available, albeit the drop wire is smallish and needs to be upgraded later.
Water is supplied by a shallow well that goes dry during summer, as well as by a local water utility (water flows one or two days a week and even then the pressure is too low because of the higher elevation of the area).
To start the development process, we needed to demolish the old storehouse and clear areas for the garage and the farmhouse. But first, we had to build a new caretaker's quarters. Also, we had to dig a new deep well and build an elevated water tank high enough to supply water throughout the Orchard with decent pressure.
The Orchard development plan consists of a 20-point program:
1. Build a new caretaker's quarters so the old storage house can be demolished. (Done!)
2. Dig a new deep well and an elevated water tank for a more reliable water supply. (Done!)
3. Build a new toilet for the construction crew. (Done!)
4. Demolish the old storage house (and the chicken coop to the left of it) to make room for the farmhouse. (Done!)
5. Build a gravel-lined driveway to protect the soil from rainwater erosion and tire damage from delivery vehicles. We purposely didn't use concrete because of this material's high cost, unappealing aesthetics that don't suit an orchard environment well, and less flexibility for re-purposing the driveway area. (Done!)
6. Build the three-car garage. (Done!)
7. Build a three-bedroom farmhouse. (Construction ongoing, about half-way done.)
A 4k footage of the farmhouse filmed on August 26, 2021:
8. Build a second kitchen complete with laundry and grilling facilities to the left of the farmhouse. (Programmed.)
9. Add a new bahay kubo beside the second kitchen. (Programmed.)
10. Build a dog house and play pen for our four pets. (Programmed.)
11. Install solar lighting around the perimeter. (Programmed.)
12. Develop the main garden at the lower right corner of the Orchard. (Programmed.)
13. Build a mini-fountain at the side of the farmhouse adjoining the gravel driveway. (Programmed.)
14. Construct a storage building with a small garage for the mini excavator. This also will house a workshop for DIY projects involving concrete, wood and metal. Likewise, it will store the farm tools/supplies, DIY equipment, and other voluminous items not suited in the garage's store rooms. (Programmed.)
15. Plant more fruit trees and ornamental plants. (Ongoing.)
16. Install a CCTV system. (Programmed.)
17. Install a fiber internet access. (Programmed.)
18. Install a genset for backup power. (Programmed.)
19. Reinforce the barbed wire fence in some portions of the perimeter with cyclone wire. This will prevent stray animals from entering the Orchard, as well as keep our four dogs safe within the property. (Programmed.)
20. And last but not the least, build a solar power system that can supply most of the Orchard's energy needs during daytime, and provide back up power using a high-capacity battery bank when the grid goes off. (Dreamed of!)
Should things go according to plan, we look forward to spending this coming Christmas at the farmhouse. For the rest of the development program, assuming the world as we know it will survive the current pandemic, we aim at completing these by the end of next year.
It is not very often in rainy August that the golden light of the sun shines through the clouds in the late afternoon.
While we continue to assemble the roof framing system of the farmhouse, I took some time off the construction work to send the Mavic 2 Pro in the air.
The Orchard and its surrounding farms, now green with young rice plants, are quite photogenic during this time of the year, especially if the skies are just very slightly overcast. The thin clouds filter some of the harshness off the late afternoon sunlight.
Music - "Hurts So Good Blues" by Unicorn Heads.
In this 4K footage filmed on August 24, 2021, the roof framing system of the farmhouse at Maambal Orchard nears completion.
The truss-rafter combination is built up from 2" x 6" x 1.5 mm thick galvanized steel tubes, with 2" x 4" x 1.2 mm thick tubes as minor members. Three coats of epoxy primer were applied before assembly to protect the framing system from corrosion. The galvanized steel C-purlins are 2" x 3" x 1.2 mm thick, spaced at 0.60 meters on center. Rib-type pre-painted GI sheets at 0.60 mm thick will be used as roof covering.
One year after turn-over of the Orchard, much work is yet to be done. We have built the garage and the caretaker's quarters, secured the water supply through a deep well, but the farmhouse is still halfway to completion.